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It just works — that’s all there is to it. You can buy those fancy-dan propane forges for a few hundred bucks, but building your own from a brake drum, I think, gives a guy a sense of accomplishment that you can't get from just typing in your credit card number on eBay. Took forever and three weeks (plus a little charcoal as a cheater) to get this guy started, but at least now I have some coke for an easier start next time around. Its a ford f350 brake drum attached to a cast iron pan with a few holes drilled for airflow from a hairdrier connected to a light dimmer for variable speed. The only decent looking wolf jaws I've been able to find cost more than my forge. These are called coal forges and are no longer efficient. T Connection (size to fit floor flange) You will need to cut a hole in the top that a small brake drum from a small car will slide into but not fall through (there is a lip on the brake drum). The small scale hobbyist smith coal forge, with upgrades soon to come. I will definitely need to get my air supply up and running soon. The brake drum … I forgot how hard it is to start hard coal without any coke. If you get lucky and live in the South, I think Alabama has a bituminous coal mine, so maybe you could scare some of that up at a reasonable price. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. I wanted to make another start, but did not have the money to invest in anything large scale. They have nut or rice coal, though it is anthracite, at $6.29 a 40 lb. I know that I will not be able to resist tweaking this thing before to long, and I will be sure to add or update if I come up with anything wonderful. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. Bellows or blower -- a means for forcing air into the tuyere 3. It consists of a firepot, to hold the fire, a work surface, and a blower. Suggestions, anyone? Here is a home made forge made by Brendan. Rule #10;  "I can make that" translates to; "I'm to cheap to buy it new.". Brake drum forges vary with the diameter of the brake drum. listen and listen close , not to be blunt , but you need to edit the main post right now and warn people to not use any galvanized materials ANYWHERE on a forge. on Introduction. 2. The firepot should be about 4-5 inches deep and can be made from an old brake drum. A good forge hearth requires much more room to support the coal and coke that is placed in and around the fire. If you’ve done ANY amount of researching on the internet about building your first forge, you’ve almost certainly come across a mention of a “brake drum forge”. I'll try it! ***** EDIT ***** Please use safe methods when using galvanized piping around heat sources. Thanks for the tip. Heating with carbon converts the oxide into zinc vapor at a much lower temperature (around 950°C). The flange and the tee are both galvanized. Just wanted to do a quick blog post for those of you out there that have built your own coal forge, whether its one of your own construction or the ever-popular brake drum forge (like. Over thousands of years of forging, these devices have evolved in one form or another as the essential features of this type of forge: 1. Firepots can be installed into masonry or steel forges, and many models are suitable for farrier work. I've seen that very brand at Walmart and other places. This is a g… 7 years ago Reply T … on Step 4. love it ...i'm going to go the same way as your instructable , keep it coming if you are making tools as i am completely new to forging . The most difficult thing here is to connect the pipes together and connect the pipe to the drum brake. Firepot or hearth -- a place where the burning fuel can be contained over or against the tuyere opening. We have rounded up 8 effective and efficient homemade forge plans for you to work around metal freely and easily. The small scale hobbyist smith coal forge, with upgrades soon to come. Good Deals, Tool Steel. If you look in the picture above it is directly below the tee fitting... Long nipples are ones where there is more unthreaded pipe in the middle, in the picture the one to the left of the tee is a long nipple... indeed. This trap door remains closed while the forge is going and you open it up to clean out all the fallen soot and coal. Now moving on to my tuyere for airflow. The blower from this forge was used to build a new forge that was poorly designed and too small. Having your own DIY forge at home, you can have this liberty of treating the metal in any shape you want and make beautiful things out of it! Part of my reason for choosing the 1" fittings was due to the convenient way that the pre drilled holes matched up on the flange and the shower strainer. B4B. Thank you very much for the concern though, and a safety tip I should have included. Snagged some #10 nuts and bolts for the connections and headed for the house. $10 for self service and there was no shortage of loose ones scattered about for the choosing. My first 3 forges were versions of a brake drum coal forge. I then stopped by my favorite Home Depot for the rest of the supplies. The drum brake is on top and the trap door is on the bottom. bag of briquettes, that's pretty cheap. You'll want to build an ash gate and clinker braker. A steel barrel can provide both the stand for the forge and the steel table top to hold the brake drum fire box, and the coal. - Pennsylvania Artist Blacksmiths Association, Blacksmith Forums, Resources & Historical Reference. They make a pretty decent firepot but are not nearly as heavy as commercial firepots therefore will not last as long. Honestly, I think this is one of the better ideas the new blacksmiths come across and take action on. I was given a couple of brake drums here recently and am planning to set up a couple forges at my school, and I'm considering some anthracite from a local store at just over $12 for 40 lbs., which is still a good price. I ran the 6" nipple out the side of the tee for the future blower connection, and left the bottom open to let the finer ash and dust sift down under the forge. (Practicing my solder skills when I can, so maybe soon.) It is 17 inches deep with a smoke entrance 16 inches tall and 11-1/2 inch wide. If your URL is correct, you'll see an image preview here Large images may take a few minutes to appear. Rumor has it it cokes better and you can cover the heart of the fire with it to protect your eyes from the glare. 3 years ago, Use hardwood charcoal, they should sell it at most hardware stores. Materials needed... July 30, 2015. Just a basic run through on a tried and true standard. Brake Drum (size as you feel appropriate) from local wrecking yard or neighbors unattended vehicle Basic Brake Drum Forge for Under $40. There has to be a better source. Best hob-up back yard coal forge I ever had was made from a semi truck brake drum - big heavy cast iron, hard to move but you weren't going to knock it over by mistake. They are made to run all day without problems. People die from this. on Introduction. Anyway, have fun forging! I have a brake-drum forge and I use fancy hardwood lump charcoal gotten from walmart for about a dollar a pound. Now I just need  to pick up another section of railroad track, unless I finally hit paydirt on one of the trips I have to make with my wife to all of those antique stores and find that elusive high quality anvil for almost nothing. This is the first 'ible I have ever published so thank you for reading. I could just buy one, but that's no fun. Working with metal is incomplete without having a blacksmith forge to make the metal submit to your will! Most people who … Happy building. I don't think I will be getting the base or the tuyere anywhere close to those temps, so I should be safe from metal flu. In this Instructable, member “asuka42227” shows you how he made a small coal-fired hobbyist smith forge using an old brake drum, a shower drain, and some common plumbing parts. Less than half the price if the nearest store to you can get it, and according to what I've read, it's one of the cleaner options. Another kind of common backyard forge is made from a brake drum. 4. Coal forge firepots, however, are more suited to burning coke and have a thicker diameter to handle the intense heat of forging or welding with a coke fire. You're not using galvanized piping right? Too small for use as a forge hearth, and too large for use as a firepot. The brake drum of a car or truck is too small to make a forge hearth. A source of moving air, such as a fan or bellows, introduces additional air into the fire through t… A really simple way to slow a DC fan down is to get two crocodile / alligator clips and a length of stainless mig welding wire. I was given a truck break drum a few weeks ago and even though I have a gas forge I’m thinking of making a pore mans forge... any tips would be  appreciated especially any ideas for a hood and spark a arrestor. on Introduction. I HAVE done this (Charcoal Retort) in my backyard and it's real easy - and can be done safely and easily without smoking out the neighbors or burning down the house - for the cost of a surplus 55gal drum, a smaller sealable inner drum a steel pipe from a junk yard, and minimal welding knowledge. Reply you can also measure the resistance of the welding wire. (adsbygoogle = window.adsbygoogle || []).push({}); Please paste your code into the box below: Note: Your browser does not have JavaScript enabled. When you work on a coal forge, you need to tender the fire, you need large amounts of coal around the fire, the chance of heating long or larger objects, not only poking the end of … A smoke shelf with a length from back wall of inside of hood to the front edge of the shelf is 4 inches long. The most important thing is your air supply. Floor flange (size to fit brake drum) 3. I've thought about making a forge for some time and trying it out. I'm not terribly concerned about looks on this guy, so I skipped all of the normal prep work I would do on metal work. Images replaced September 1, 2018 from original 110 photos, restored and color corrected. 1. Fire brick,coal,fan and knowledge are needed to build this device that dates back to egyptians. But when I need it it's there. I need to put eyes and hands on the blower itself so I can see if I could maybe fab some kind of hand crank. Shower Drain Strainer This basic forge was built for under $40 with only two stops for materials and a build time of approx 10 minutes. Brake Drum (size as you feel appropriate) from local wrecking yard or neighbors unattended vehicle 2. I'm on my way to building one of these, but the bugaboo for me is WHERE DO YOU FIND COAL? Buy Cheap Tool Steel Online, Part II. You can have a simple coal forge up and ready in 20 minutes if you're in a hurry. Brake Drum Blacksmith Forge: My son caught the blacksmithing bug while he was at summer camp so we investigated building our own blacksmith forge and found that brake drum forges are a very popular way to get into the hobby. Floor flange (size to fit brake drum) Tractor Supply Co., which claims to operate in 49 states may have a store close to you. I haven't used it (charcoal) in a brake drum forge yet (i'm building one for my son this weekend) but I've used it for other applications and feel that it would work out just fine. Nuts and Bolts (sized to fit flange) thanks for this . Did you make this project? 3. hey nice project! Blacksmith’s Coal Firepot. The last, and best was set in a steel table top. Brake drums are typically a cast iron rim with a pressed … Very toxic. Just didn't feel the need to address the rust or cobwebs on this. Unless yo have a source for an inexpensive heavy duty rheostat I'd grab some blower motor speed control resistors and switches while at the salvage yard.. My first 3 forges were versions of a brake drum coal forge. My final thoughts on this are that it will be a decent setup for some initial, basic work. At the moment that project might be beyond what I could pull off. im hoping to build a small forge kind of like this one, and wiuld love to see some forging tools actually forged. The main objection against a brake drum forge is the lack of a table around it and the depth of the drum. I haven't done this myself but you could also make your own charcoal. Six weeks later, with a no longer wounded paw and an average teenager's attention span, I wandered on to other hobbies and interests. 2 years ago. Homemade coal-fired forge constructed from a surplus brake drum, steel channel, and square tubing. Welded blacksmithing coal firepot is use to forge the hammers, punches, tongs and other metal working operations. Edit...The floor flange and the air pipe were galvanized. Reply 5.5" outside diameter; 3.75" outlet diameter; 4.625 between hole centers (3/8" holes) must be bolted down; solid cast iron. Here is the basics for Patricks new Forging area. Bottom blast coal forge A forge typically uses bituminous coal, industrial coke or charcoal as the fuel to heat metal. Brake Drum Forge. 6 years ago I'll try that! I like it and will probably build one. I am leaving the empty holes alone for now, I'm not worried about burning anything underneath, and they may be useful as extra airflow. The smoke shelf is 8 inches above the top of the smoke entrance. It looks great and he just started using it and tells us about it: It is 100% homemade. However, maybe there's one nearer you, or if you live anywhere it gets cold, it should be possible to find locally. I definitely remember how important it is to always save some back when the forge goes cold. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. The forge is what you’ll use to heat the metal that you’re working. Now that the main body is built, it's time to move on to the air supply and ash dump. Good simple Instructable. After that I plan on pulling a 12 volt squirrel cage fan from another car at the salvage yard and wiring in a rheostat for speed control as my blower. I can't picture what you are talking about. The most important thing is your air supply. even if you have pro level ventilation you are going to have heavy metal dust everywhere and its extremely toxic. We were out of the black pipe in those two items at my Home Depot(I work there), but I did use black for the nipple and tee. You're not concerning yourself with air-tightness and heat containment. If you must use galvanized, the coating can be removed by soaking in a mild acid such as vinegar for several days and then mechanically stripping the outer layer. 7 years ago Just look around. First thing was to place the shower strainer on the inside of the brake drum with the floor flange matching up on the outside of the brake drum. Coal Forge Plans I'm starting with coal forges because they're simpler to make. During operation, fuel is placed in or on the hearth and ignited. You'll want to build an ash gate and clinker braker. Not ready yet to create a permanent work area for this, so it's time to look around for something I can set this on with some clearance underneath. About Mountain Brook Forge Located just outside of White Salmon, Washington, Mountain Brook Forge is a provider of high quality blacksmithing coal and coke for the Northwest. Fabricated Firepot is one of … I've seen that brand at Walmart and other places. There are a lot of brake drum forges kicking around out there. This basic forge was built for under $40 with only two stops for materials and a build time of approx 10 minutes. Make sure you keep the piece within the coals; keep bits of charcoal below and above it, try to plug any holes. Thanks for the tip. I probably spent more time eyeballing potential new projects than I did choosing a body for my forge. Basic Brake Drum Forge for Under $40: Just a basic run through on a tried and true standard. The designs of these forges have varied over time, but whether the fuel is coal, coke or charcoal the basic design has remained the same. We have multiple pickup locations for coal and coke, and can arrange delivery for bulk orders. again I haven't done this myself but I would like to. They also have tutorials on making your own charcoal (lot of work), but I had good success with Cowboy Charcoal from Walmart when I couldn't get the real deal. I went all the way up to a 2" floor flange trying to match the predrilled holes in the drum, but no love was found. It in turn was replaced by the forge in my portable shop trailer. ..might even have a small market on that. Read more. Tuyere -- a pipe through which air can be forced into the fire 2. The overall height of this forge is 53". Happy reading. Pictured above is the forge I constructed using a discarded grill, a metal fence post, and a few hand and power tools, and materials available at your local craft or hardware store. I am going to use it to give new folks who ask me a good idea of how to make a forge... Can you provide pictures of the nipples? My electronics skills are sub par. 10" to 16" (25 to 40cm) will work. It's been years removed since those forges so I don't have pics any more. I learned the basics when I was a teenager on a coal forge so with that truck drum I looked around my garage and figured I could put one together with scrap materials I already have. Then on to the important work, building some good tools. Make the connections with the #10 fasteners and tighten them up so that the brake drum is sandwiched between the flange and the strainer. Comparing that to Lowe's $5.99 for Royal Oak 15 lb. I picked up the brake drum at my local wrecking yard. I spent many happy hours in my youth turning out dozens of leaf blade throwers hammered out of hydraulic lifters with a forge just like this and a scrap of I beam as an anvil. Building a blacksmith forge is fairly easy, and with a few tools and some hard work, you can build your very own pipe tuyere forge very inexpensively. I eventually expanded my horizons and started making more useful tools and articles in steel, began experimenting with forge welding and then broke my hand. Went with a matching 1"close nipple, 1" Tee and another 6" nipple for my air supply. on Introduction. With the help of hand crank blower you can perform your desired operation mentioned here. Materials needed... 1. Design and 3D Print Your Own Phone Case (in Fusion 360). Thanks. Happy making. As far as the heat problem, mine gets steel plenty hot. Reply Please enable JavaScript in your browser settings. These forge grate covers are originally designed to cover the hole on rivet forges but are not often used on brake drum forges. ventilation or no ventilation its an extreme danger. Many features may not work properly without it. id buy lol, 7 years ago I used my charcoal grill as a temporary base until I decide exactly what my work layout needs to be. i would suggest for your air supply to use an old hair dryer! We built our blacksmith forge out of a brake drum, 2… 5. Brake Drum Forge Plans I do not have any kind of shelter for my workspace at the moment, so plenty of ventilation. I have a coal forge but rarely use it, gas is so much more efficient and convenient. break the live wire feed to the fan, clip the feed to one end of the wire and attach the other clip to the wire a few inches along move the other, then move the clip along and watch to see the fan speed or slow depending in the direction you move it. It's still used for home heating. The small scale hobbyist smith coal forge, with upgrades soon to come. They are good for an entry level forge as you can build one without a lot of tools for relatively cheap and with parts you can mostly get off the shelf at a big box hardware store. bag. I will most likely go with a reinforced cinder block stand for a while. The closest Tractor Supply is too far away to save $6 on that. There are places that sell it online, but jeezaloo, they want a buck a pound plus shipping. Now, many years later I find an urge to beat things with a hammer again, and wanted to make sure that I did it properly. It's 'poor boy' resistance wire. Use the close nipple and the tee to attach to the bottom of the forge. 6. You can also take hours welding together a hood, creating a … The last, and best was set in a steel table top. I use the brand Royal oak, and it works great. Since I made a trip to a not so local farrier supply before Christmas (for my traditional gift of coal for some friends) I've been sitting on almost 50 pounds of anthracite that I finally get to do something useful with. To use the old methods leaves you with quite a bit of waste but if you can make a charcoal retort you will have more charcoal to use. Share it with us! Brake Drum ForgeCoal ForgeBlacksmith ForgeWork ToolsBlacksmithingMetal WorkingDrumsPicturesWelding. Nipples (both close, and long) At high temperatures, the zinc oxide plating can vaporize and cause metal poisoning. I picked up a 1" floor flange for the underside of my forge with a standard shower drain for the inside grate. For the uninitiated, here is a quick rundown on the the brake drum forge, as explained by Dave Canterbury (of “Dual Survivor” fame). I ran a stub of old garden hose and used the blow gun on my compressor to provide air for a test run. Also,ZnO decomposes into zinc vapor and oxygen at around 1975 °C. You will also need to cut a hole in 6 years ago

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